在啤酒酿造过程中,二氧化碳不仅影响着啤酒的口感和泡沫质量,其回收与再利用对于生产成本控制和环保也意义重大。Mehrer Compression GmbH 的 TZW 50、TZW 60、TZW 70 型二氧化碳压缩机,作为啤酒厂二氧化碳回收系统的核心设备,凭借其卓越特性,发挥着不可替代的作用。
无油润滑保障啤酒品质
啤酒的风味与品质是消费者关注的重点。MEHRER 二氧化碳压缩机采用先进的无油润滑技术,从根源上杜绝了润滑油对二氧化碳气体的污染。这一技术确保了回收的二氧化碳在重新融入啤酒生产环节时,不会引入任何异味或杂质,从而维持了啤酒纯正的口感和香气,让消费者能够持续享受到高品质的啤酒。
耐腐蚀设计延长设备寿命
二氧化碳在特定的湿度、温度等条件下,会对接触的设备部件产生一定腐蚀性。MEHRER 充分考虑到这一问题,在 TZW 系列压缩机的关键部件制造中,选用优质的耐腐蚀材料,如不锈钢等。这种材料选择大大增强了压缩机对恶劣工作环境的抵御能力,显著延长了设备的使用寿命,减少了设备的维护频次和更换成本,为啤酒厂的稳定生产提供了坚实保障。
良好密封性确保安全与环保
二氧化碳的泄漏不仅会造成资源浪费,增加生产成本,还可能对环境和人员安全构成威胁。MEHRER 的 TZW 50、TZW 60、TZW 70 型压缩机具备出色的密封性能,采用了先进的密封结构和材料,有效阻止二氧化碳气体的泄漏。这不仅符合环保要求,减少了温室气体排放,同时也保障了生产车间的安全,避免高浓度二氧化碳对操作人员健康造成危害。
精准压力与流量匹配实现高效回收
不同规模的啤酒厂,其二氧化碳回收量和生产需求各不相同。MEHRER 的 TZW 系列压缩机能够根据啤酒厂的实际情况,提供精准匹配的压力和流量参数。一般来说,啤酒厂二氧化碳回收压缩机的出口压力在 1.5 - 2.5MPa 左右,该系列压缩机能够在这一压力范围内稳定工作,并根据回收量调节流量,实现二氧化碳的高效回收和利用,提升了啤酒厂的资源利用效率,降低了能耗。
因为二氧化碳回收流程的复杂性,导致以上压缩机零件需要定期的维护或更换。
典型的零件如下:
01073249 | O-ring |
01073064 | O-ring |
03000096-1 | Suction valve |
03000097-1 | Delivery valve |
01073144 | O-ring |
01073041 | O-ring |
03000098-1 | Suction valve |
03000099-1 | Delivery valve |
00007260 | Gasket |
00007212 | Gasket |
00007259 | Gasket |
01025022 | Hexagon nut |
03065216 | Conical spring washer |
01056027 | Lock plate |
01056008 | Lock plate |
01056004 | Lock plate |
00142089 | Piston ring |
00143078 | Guide ring |
00142087 | Piston ring |
00143076 | Guide ring |
01073135 | O-ring |
34317 | Guide ring |
00210021 | Segmental Ring |
00209017 | Scraper collar |
00208036 | Supporting ring |
01056508 | Lock plate |
01072030 | V-ring |
01073196 | O-ring |
01073320 | O-ring |
03065209 | Conical spring washer |
01073261 | O-ring |
01073266 | O-ring |
01073580 | O-ring |
00007005 | Gasket |
01073091 | O-ring |
01073054 | O-ring |
In the beer brewing process, carbon dioxide not only affects the taste and foam quality of beer, but its recovery and reuse are also of great significance for production cost control and environmental protection. The TZW 50, TZW 60, and TZW 70 carbon dioxide compressors of Mehrer Compression GmbH, as the core equipment of the carbon dioxide recovery system in breweries, play an irreplaceable role with their excellent characteristics.
Oil - free Lubrication Ensures Beer Quality
The flavor and quality of beer are the focus of consumers' attention. The MEHRER carbon dioxide compressors adopt advanced oil - free lubrication technology, completely eliminating the contamination of carbon dioxide gas by lubricating oil at the source. This technology ensures that when the recovered carbon dioxide is re - integrated into the beer production process, no strange odors or impurities are introduced, thus maintaining the pure taste and aroma of the beer and allowing consumers to continuously enjoy high - quality beer.
Corrosion - resistant Design Extends Equipment Life
Under specific humidity, temperature and other conditions, carbon dioxide can cause certain corrosion to the components of the equipment it contacts. MEHRER fully takes this issue into account and selects high - quality corrosion - resistant materials such as stainless steel in the manufacture of key components of the TZW series compressors. This material selection greatly enhances the compressor's resistance to harsh working environments, significantly extends the service life of the equipment, reduces the frequency of equipment maintenance and replacement costs, and provides a solid guarantee for the stable production of breweries.
Good Sealing Ensures Safety and Environmental Protection
The leakage of carbon dioxide not only causes waste of resources and increases production costs, but also may pose a threat to the environment and personnel safety. The TZW 50, TZW 60, and TZW 70 compressors of MEHRER have excellent sealing performance and adopt advanced sealing structures and materials to effectively prevent the leakage of carbon dioxide gas. This not only meets environmental protection requirements and reduces greenhouse gas emissions, but also ensures the safety of the production workshop and avoids the harm of high - concentration carbon dioxide to the health of operators.
Precise Pressure and Flow Matching Achieves Efficient Recovery
Breweries of different sizes have different carbon dioxide recovery volumes and production requirements. The TZW series compressors of MEHRER can provide precisely matched pressure and flow parameters according to the actual situation of breweries. Generally, the outlet pressure of carbon dioxide recovery compressors in breweries is about 1.5 - 2.5MPa. This series of compressors can work stably within this pressure range and adjust the flow according to the recovery volume, achieving efficient recovery and utilization of carbon dioxide, improving the resource utilization efficiency of breweries and reducing energy consumption.
Due to the complexity of the carbon dioxide recovery process, the above - mentioned compressor parts need regular maintenance or replacement.